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熱噴涂設備-噴鋅機-噴鋁機

 

靜(jing)電粉末噴涂專用設備系(xi)

熱噴(pen)(pen)涂料設施設備(噴(pen)(pen)鋅機,噴(pen)(pen)鋁(lv)機,噴(pen)(pen)鋅鋁(lv)錳鋼機)產品系列

Thermal spraying equipment (spraying zinc machine, spraying aluminum machine, spraying  injection machine spraying zinc alloy machine) series

·熱(re)(re)粉(fen)(fen)末(mo)噴(pen)漆(qi)類(lei)型時候(hou):以(yi)一種熱(re)(re)環境將粉(fen)(fen)末(mo)噴(pen)漆(qi)相關材(cai)料(liao)(橡膠(jiao)線或粉(fen)(fen)材(cai))煮沸,加熱(re)(re)的相關材(cai)料(liao)進行熔(rong)融或半熔(rong)融情況下的水分子(zi),等水分子(zi)以(yi)文件壓縮暖空氣為扭(niu)力以(yi)需的車速挑戰并基性巖在(zai)基身體(ti)表面(mian)體(ti)上,進行還具有需性質(zhi)的粉(fen)(fen)末(mo)噴(pen)漆(qi)層。

·以出示主(zhu)軸的(de)不一樣(yang),可劃分為揮發法和電(dian)(dian)(dian)(dian)(dian)熱(re)器(qi)法。前面(mian)是(shi)有揮發燃燒的(de)燃燒噴(pen)(pen)漆(qi)、爆炸(zha)聲噴(pen)(pen)漆(qi)及高燃燒的(de)燃燒噴(pen)(pen)漆(qi)(HVOF);后面(mian)一種涉(she)及到電(dian)(dian)(dian)(dian)(dian)弧(hu)焊接靜(jing)(jing)電(dian)(dian)(dian)(dian)(dian)靜(jing)(jing)電(dian)(dian)(dian)(dian)(dian)噴(pen)(pen)漆(qi)流(liu)(liu)程(cheng)及等鋁亞鐵(tie)正離(li)(li)子靜(jing)(jing)電(dian)(dian)(dian)(dian)(dian)靜(jing)(jing)電(dian)(dian)(dian)(dian)(dian)噴(pen)(pen)漆(qi)流(liu)(liu)程(cheng)(又分臥式儲罐等鋁亞鐵(tie)正離(li)(li)子靜(jing)(jing)電(dian)(dian)(dian)(dian)(dian)靜(jing)(jing)電(dian)(dian)(dian)(dian)(dian)噴(pen)(pen)漆(qi)流(liu)(liu)程(cheng)與水穩等鋁亞鐵(tie)正離(li)(li)子靜(jing)(jing)電(dian)(dian)(dian)(dian)(dian)靜(jing)(jing)電(dian)(dian)(dian)(dian)(dian)噴(pen)(pen)漆(qi)流(liu)(liu)程(cheng))。靜(jing)(jing)電(dian)(dian)(dian)(dian)(dian)靜(jing)(jing)電(dian)(dian)(dian)(dian)(dian)噴(pen)(pen)漆(qi)流(liu)(liu)程(cheng)流(liu)(liu)程(cheng)對(dui)表(biao)層所(suo)產生關鍵干(gan)擾的(de)是(shi)靜(jing)(jing)電(dian)(dian)(dian)(dian)(dian)靜(jing)(jing)電(dian)(dian)(dian)(dian)(dian)噴(pen)(pen)漆(qi)流(liu)(liu)程(cheng)熱(re)度(嚴(yan)格的(de)的(de)說,是(shi)溶滴(di)(di)的(de)碰(peng)撞(zhuang)(zhuang)基人體(ti)面(mian)時(shi)的(de)熱(re)度)和溶滴(di)(di)的(de)碰(peng)撞(zhuang)(zhuang)單單從表(biao)面(mian)的(de)時(shi)間。

·斯特爾熱噴漆料體統注意主(zhu)要使用(yong)于電(dian)力(li)塔(ta)、燈桿、紐帶(dai)、水閘們、輪船等構成件(jian)(jian)大范圍常(chang)態(tai)化(hua)防(fang)潮及印染烘缸(gang)、油墨印刷(shua)輥、曲軸等工件(jian)(jian)的的面劃痕的噴漆料清理,還適主(zhu)要使用(yong)于濾(lv)波(bo)電(dian)容、電(dian)瓷行(xing)業領域的電(dian)極(ji)材料噴漆料等。

·Thermal spraying series process: Add some heat source and to heat up the spraying materials(Wire or powder materials), heated material form melting or half melt condition of particles, These particles are power by compressed, to certain speed for the impact and deposition in the matrix surface, form a spray coating with some characteristics.

·To the different provide between heat source it can be divided into burning method and heating method. The former includes combustion flame spraying, explosion spraying and the flame spraying (HVOF); The latter include arc spraying and plasma spraying (is divided into atmospheric plasma spraying and plasma spraying water stability). Spraying process have an important impact on the coating is that spraying temperature (Strict said, it is the temperature of dissolve drops the matrix surface of the impact) and dissolve the speed of the impact drops surface.

·Stel hot spraying System, which is used for light pole, Bridges, tower, the locks, shipbuilding and other structural long-term anti-corrosion and paper dryer, printing roll, crankshaft etc of workpiece surface wear spraying repair, also applies to capacitor, electroceramics electrode coating industry.

 

表層功(gong)能(neng)鍵 Coating function

數(shu)據美F.N.LONGO對熱噴涂工藝金(jin)(jin)屬涂覆的可(ke)以(yi)分為(wei)措(cuo)施(shi),金(jin)(jin)屬涂覆按能力可(ke)可(ke)以(yi)分為(wei):

1、防腐蝕(shi)損(sun)鋁(lv)(lv)(lv)層(ceng)。有抗(kang)黏住受到變形(xing)、界面疲憊(bei)受到變形(xing)鋁(lv)(lv)(lv)層(ceng)和耐(nai)沖濁鋁(lv)(lv)(lv)層(ceng)。這里面會有一些情況發生還是有抗(kang)高(gao)低溫(<538C)剎車(che)盤(pan)磨損(sun)和抗(kang)持(chi)續高(gao)溫(538~843C)剎車(che)盤(pan)磨損(sun)納米涂層(ceng)之分(fen)。

2、耐(nai)熱(re)抗陽極(ji)防(fang)氧(yang)化耐(nai)磨涂覆(fu)。此(ci)種耐(nai)磨涂覆(fu)還(huan)包(bao)括低溫(wen)步(bu)驟(zou)(其(qi)中(zhong)的有陽極(ji)防(fang)氧(yang)化互動性(xing)(xing)、防(fang)強腐蝕性(xing)(xing)氣態(tai)、如果(guo)超過843℃的沖(chong)蝕及熱(re)障(zhang))和(he)熔(rong)(rong)(rong)融(rong)金(jin)屬質操作過程(中(zhong)間(jian)有熔(rong)(rong)(rong)融(rong)鋅、熔(rong)(rong)(rong)融(rong)鋁、熔(rong)(rong)(rong)融(rong)鐵和(he)鋼、熔(rong)(rong)(rong)融(rong)銅)所(suo)app的金(jin)屬涂層。

3、抗(kang)下墊面和(he)浸漬(zi)腐化(hua)耐磨涂(tu)層。下墊面腐化(hua)分為(wei)企業(ye)暖(nuan)場(chang)、鹽性暖(nuan)場(chang)、田野(ye)暖(nuan)場(chang)等(deng)會(hui)導(dao)致的腐化(hua);浸漬(zi)腐化(hua)分為(wei)飲(yin)水談(tan)水、非(fei)飲(yin)水談(tan)水、熱(re)談(tan)水、建議使用淡鹽水配合、化(hua)學工(gong)業(ye)和(he)食材精加工(gong)等(deng)會(hui)導(dao)致的腐化(hua)。

4、電導和功率(lv)內(nei)阻鋁(lv)層。宜種鋁(lv)層在電導、功率(lv)內(nei)阻和手機屏蔽。

5、回到尺(chi)碼涂膜。這(zhe)種涂膜應用在鐵(tie)基(可鉆削與(yu)可電火花加工的(de)碳(tan)素(su)鋼和(he)耐蝕鋼)和(he)彩色(se)金屬件(鎳、鈷、銅、鋁、鈦及這(zhe)些(xie) 的(de)和(he)金)相關(guan)食品。

6、機械化器件厚度有(you)效控制涂(tu)覆(fu)。這涂(tu)覆(fu)可磨。

7、耐生物學(xue)銹蝕(shi)鋁層(ceng)。生物學(xue)銹蝕(shi)有各樣酸、堿、鹽(yan),各樣三聚(ju)氰胺樹脂物和(he)各樣無機生物學(xue)物質(zhi)的(de)銹蝕(shi)。

 

Coating can be divided in function according to the US F.N.LONGO of method that the classified method of thermal spraying coating.

1. Wear resistance coating. Including resistance to stick with wear, wear coating surface fatigue and resistance to blunt turbidity coating. Some of them have difference such as fight microtherm wear(<538C) and high temperature resisting wear coating(538~843C).

2. Heat resistant antioxidant coating. This coating process application of coatings including high temperature( There are oxidation atmosphere, corrosive gas, higher than 843℃ of erosion and thermal barrier) and molten metal process(There are melting molten aluminum, zinc, iron and steel, melting molten copper).

3. Atmospheric corrosion resistance and dipping coating. Atmospheric corrosion caused by corrosion including industrial atmosphere, atmosphere, atmosphere of salt field, etc; Dipping corrosion caused by corrosion including drinking water, the drinking water, hot water, salt water, chemical and food processing, etc.

4. Conductivity and resistance coating.The coating used for electrical conduction, resistance and shielding.

5. Restore size coating. The coating used for some products made by iron (Carbon steel and corrosion resistant steel that can but cutting and grinding) and non-ferrous metal (Nickel, cobalt, copper, aluminum, titanium and other alloy).

6. Mechanical components clearance control coating.The coating can be ground.

7. Chemical corrosion-resistant coating. Chemical corrosion including all kinds of corrosion such as Acid, alkali, salt, all kinds of inorganic and organic chemistry of the medium.

粉末(mo)噴(pen)涂專用設備(bei)題材

好產品的特點 Product features

快速路焊(han)弧(hu)噴(pen)漆機是(shi)屬于我子公司(si)研制(zhi)制(zhi)作制(zhi)作的一款物(wu)品。它(ta)是(shi)以(yi)電行成焊(han)弧(hu)為熱環境,將(jiang)合金材(cai)料絲溶解,以(yi)縮減冷(leng)空氣(qi)對其進行吸霧及放(fang)涼,將(jiang)需(xu)噴(pen)漆用合金材(cai)料絲吹成微細顆粒肥料,快速路噴(pen)向(xiang)根(gen)據(ju)預處(chu)置類(lei)件單單從(cong)表面,收獲(huo)人(ren)生理想(xiang)表層。

High speed arc it's research and development of a high efficiency, low energy consumption and high-tech products. It is produced as heat source, electric arc will melt metal wire, to compressed air atomization and cooling, on will be spraying with wire micro-sized particles blow in, the gush after pretreatment to the surface coating, obtain ideal.

可用比率 Applicable scope

1. 塔桿、橋梁工程(cheng)、水(shui)泄水(shui)閘、船(chuan)運等鋼構(gou)成噴鋅噴鋁防污。

2. 紙(zhi)廠烘缸、打印(yin)輥(gun)、曲(qu)軸(zhou)等工(gong)件(jian)外面外面受到(dao)磨損(sun)的噴涂工(gong)藝(yi)修護。

3. 電(dian)感、電(dian)瓷產業的電(dian)級噴砂等。

4. 工業(ye)鍋爐燃燒四管(guan)、制粉體系(xi)(高壓離(li)心風機水泵葉輪(lun)及蝸(gua)殼)、滾筒軸、烘缸、軸類、摸(mo)具等(deng)防磨(mo)防腐蝕(shi)粉末噴涂層。

1. The Eiffel Tower, the bridge, the water gate, shipbuilding and other steel structure spraying zinc corrosion spraying aluminum.

2. HongGang papermaking, printing roll, crankshaft etc the surface of spraying repair wear .

3. Capacitance, electroceramics electrode coating industry.

4. Four tube boiler, system powder system (their impeller and spiral), roller, HongGang axle, mould as well as the grinding corrosion spraying layer.

 

機(ji)器(qi)人主要參數Model

STR-400

STR-400A

STR-250-D

插入電壓值(zhi)Input voltage

3相AC380V、50Hz

電機(ji)額定熱效(xiao)率(lv)效(xiao)果熱效(xiao)率(lv)Rated output power

18kw

13kw

7kw

額定容量電(dian)壓電(dian)流Rated current

400A

300A

250A

導(dao)出電(dian)流電(dian)壓Output voltage

21~45V

18~42V

14~36V

 

過載率Load rate

60%

端(duan)電壓自(zi)動調節(jie)級數Voltage regulation series

粗、細調各3檔、共9檔

長(chang)寬高大小Envelop dimensions

600×460×850

稱重Weight

215kg

195kg

140kg

電絕緣等級劃分Insulation class

E

 

核(he)心技(ji)術(shu)性技(ji)術(shu)指標 Main technical parameters

噴漆的材料

Spray materials

橡膠線長度

Wire diameter(mm)

所用工作的交流電

Common working current(A)

輕載電阻值

load voltage(V)

使用空氣中帽管

Choose air hat caliber(mm)

靜電噴涂學習效率

Spraying efficiency(kg/h)

鋅絲Zinc wire

1.2-3.0

80-210

18-30

6-8

32

鋁絲Wire

1.2-3.0

120-240

25-38

6-8

30

銅線Copper wire

2.0

150-200

35-40

7-8

18

高碳素鋼絲High carbon steel wire

2.0

150-220

10-44

8

21.5

不銹鐵絲Stainless steel wire

2.0

150-220

10-44

8

32.5

鋅鋁Zinc, aluminum

1.2-2.0

80-110

18-28

7

19-28

鉛錫不銹鋼絲(si) Lead-tin alloy silk

1.2-3.0

 

 

 

 

 

本套機 由快速路脈(mo)沖(chong)放(fang)(fang)電噴(pen)槍、脈(mo)沖(chong)放(fang)(fang)電噴(pen)漆外接(jie)電源(yuan)組成部分(fen)。另(ling)需(xu)模塊化機 :氣氛質量文件制冷機、氣氛質量空氣濾芯器、放(fang)(fang)絲(si)盤架。

This set of equipment by the arc gun, arc spraying of power supply. Take another corollary equipment: air compressor, air cleaner, put silk plate frame.

環境壓強

Air pressure

輸進電

Input power

效果電機功率

Output power

輸入輸出負載電阻

Load voltage output

電源開關體積

Power weight

設定的電壓

Adjusting voltage

>0.5Mpa

380V(三相(xiang)四線)50HZ

16KW

18-44V

178kg

0-24V

 

利用整(zheng)體式電子控制系統氣(qi)、電旋轉(zhuan)開關,進行操作更以便于(yu),可保證 長多遠登高功(gong)課。

a粒子航(hang)空的速度(du)達420m/s上文。

支承氣體訪問速度達600m/s。

鍍層(ceng)基性巖率達到75%。

The one-piece electric control pneumatic, electric switch, the operation more

convenient, may realize the long distance race homework.

The speed of 420 particles m/s above.

Axial flow speed of 600 m/s.

Coating deposition rate of more than 75%.

 

噴槍稱重

Gun weight

冷空氣各種壓力

Air pressure

氣體消耗掉量

Air consumption

送絲電磁力

Send silk gravity

可控硅調壓面積

Speed range

輸出的電壓

Input voltage

2.65kg

>0.5Mpa

>1.85m3/min

>8kg

無極變速調速器

≤24V(直流變壓器)

 

涂裝產品系列的

1、電(dian)(dian)弧放電(dian)(dian)靜電(dian)(dian)噴(pen)涂機核心中用(yong)鋼形式的大面積防(fang)蝕及(ji)損(sun)耗或粗加工錯誤操作的零件外表(biao)面修復(fu)工具(ju)和制得電(dian)(dian)容器導(dao)電(dian)(dian)表(biao)層等。

2、具體(ti)涂裝(zhuang)文(wen)件:鋅、鋁等。

3、按照其有(you)所差異工(gong)程狀況的生育要(yao)求,該電(dian)弧焊接噴槍可(ke)進(jin)行固定在數控加工(gong)中心上對規律(lv)的大產品工(gong)件進(jin)行噴涂(tu)料。

4、應用拉式焊弧(hu)噴(pen)(pen)槍,推式焊弧(hu)噴(pen)(pen)槍也更易用。

5、該24v電源將噴(pen)槍負荷有效控制、送絲調壓、廢氣管道集一襲是理想化的弧光(guang)噴(pen)噴(pen)漆(qi)設(she)施。

1、It is mainly used in the steel structure of the large area antisepsis and wear or processing error of parts surface repair and preparation capacitance conductive coatings, etc.

2、Main spraying materials: zinc, aluminum, etc.

3、The arc gun can be fixed in the machine tool of the rules on the great work a spray according to the different working conditions of production needs.

4、It can be used to pull type arc gun, also in push type arc gun.

5、The power supply conditions have gun control, wire feeding speed, gas pipeline, etc. Is the ideal arc spraying spraying special equipment.

電弧焊接涂裝:
電孤對接焊電子線噴砂是一個項切合了對接焊工序的單純性和輕便性的熱噴砂性能,一項達標率的外面能凈化辦理性能具體情況上還能能在所有的的場合不便地適用。此外,電孤對接焊噴砂機系統的上料性能使之還能能佳地廣泛應用于大使用面積外面能凈化辦理的場合,假如小型建造的鋼成分和小型輪輥。

應 用:
軸頸、軸承修復
輪輥表面修復
建筑鋼結構保護

方  法:
電孤放電電子線熱噴漆將電子線徹底溶化、做霧化,并將液滴噴涌式到零部件界面。該技藝用電孤放電微波加熱,而并不是用氧-油料藍色火焰液化石油氣石油氣復合。在個兩股體統里,電孤放電增加每種填裝了需噴漆的物質的電子線反相極頭,電子線的重疊點會直接位置在收縮自然空氣噴涌式頭正前方,當電孤放電產生的能量溶化電子線,噴涌式頭將熔融液滴噴進零部件界面。自動化機械送料器將每種電子線堅持超出可以保障電孤放電噴漆和液化石油氣石油氣原材料的市場均衡。

實 踐:
壓縮空氣噴射方法在線材電弧噴射系統的使用,使得熔融粒子的氧化速度要比其它使用惰性載流氣體系統更快。因而,線材電弧噴涂涂層的顯微照相揭示,本方法制備的材料氧化率百分比要比用等離子或HVOF系統制備的其它噴涂涂層要高,涂層的硬度也要增加不少,盡管這個氧化過程可能影響到一些應用。除壓縮空氣外,氮氣也可以作為離子化氣體以減少沉積過程中的氧化物。
線材電弧噴涂可以生產特殊的50-50仿合金涂層。因為雖然電弧必須在兩線之間激發,但線材可以是不同的材料。通過使用不同類型的兩種線材,涂層會形成混合體。如果有這種特殊的涂層需求,線材電弧噴涂將是比較實用的選擇。
 
噴鋅是多種類件防范、抗腐蝕的環保設備。為以避免類件單單從表層的氧化物,以來應該都使用乳膠漆確保,其抗腐蝕年現應該在3-5年,故此要求常性實施售后維修、調養,耗損一大批人事財力物力。現使用類件單單從表層噴砂后噴鋅、再噴涂技藝設施確保,抗腐蝕年現多達30年左右不能不調養。
維護方便快捷:噴涂可直接在現場進行,無需拆裝;
1.噴鋅、噴鋁、噴銅可修復性強:結構件在加工、起吊、運輸、安裝過程中,涂層易被碰壞、劃傷,電弧噴涂技術可以進行修復;
2.與金屬基體的結合力好:電弧噴涂層與基體以機械熱鑲嵌和微冶金結合共同作用,涂層表現出好的結合力,是火焰噴涂的3倍,在所有防腐涂層里結合力較好;
 3.涂層質量好:電弧噴涂(噴鋅、噴鋁、噴銅))加熱絲材方式為電弧加熱,絲材融化溫度高,融化均勻,噴涂致密,涂層質量本公司熱誠期待著有五金加工業務的各地各行業客戶與我們聯系。誠信為本,真誠為廣大客戶提供品質的五金加工產品及更完善的服務,確保品質、準時交貨、及時響應和處理客戶反饋的相關要事。